Solutions

3 ways to drive innovation for more sustainable medical devices

SolutionsAdvanced Materials

Sustainability in healthcare means rethinking materials, manufacturing and product life cycles, with the same focus on safety and clinical performance as ever.

As such, it must be part of your strategic vision shaping material choices, device design, and supply chains from the start. With regulations making sustainability essential, opportunities to innovate include:
  • expanding sustainable product lines,
  • enabling material reuse and
  • adopting circular approaches.

Of course, the challenge is to innovate sustainably without compromising safety or compliance.

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“In healthcare, it’s always a careful balance between patient safety and reducing environmental impact,” says Jana Zietzling, Expert Team Lead Medical & Healthcare at IMCD Advanced Materials. “Sustainable medical devices can be used in so many different ways, which makes things more complex. There may not be a one-size-fits-all solution, but there are lots of smart options to help meet a wide range of goals.”

Let’s explore three practical pathways to embed sustainability in a way that balances innovation, impact, and care.

Drop-in solutions: Innovate without disruption

Imagine lowering your product’s carbon footprint without changing its formulation, properties, or certifications. That’s the power of drop-in solutions.

Leading materials, like ABS, PP, PE,TPU and TPE-S, can be made with ISCC+ certified bio-circular content (a mass balance approach) and offer the same mechanical and chemical profile as their conventional counterparts. No new testing, no reformulation, just a lower environmental impact.

Or take PEBA and PA12. They are produced with renewable energy and now offer a significantly reduced CO₂ footprint with no compromise on performance or compliance.

For OEMs, drop-in solutions are a way to act immediately without having to undergo the approval process again.

Multi-use solutions: Reduce waste at the source

Disposable devices are convenient, but they come at a cost. More and more manufacturers are taking a bold step: reimagining disposables as multi-use sustainable medical devices. This is innovation through rethinking, not replacing.

By switching to durable sterilisable materials, device makers can reduce waste, cut procurement frequency, and support hospital sustainability goals. Yes, it requires redesign. But the long-term savings can be substantial, both financially and environmentally.

Bioresorbable solutions: Breakthrough benefits

What if the most sustainable medical device is one that disappears? That’s the case with bioresorbable polymers. Used for implants, these materials dissolve safely in the body, eliminating the need for a second surgery. That’s less waste, fewer hospital resources, reduced risk and a better experience for the patient.

It’s an impactful shift from traditional design, but the benefits are undeniable: a single surgery and smarter use of time and care.

Choosing the right material for sustainable medical devices

Whether you want to act quickly with drop-in materials, commit to reusability, or explore transformative solutions like bioresorbables, sustainable innovation is possible right now.

Each path offers real value. For manufacturers and OEMs navigating tight timelines and strict requirements, that flexibility is key. Our experts are here to help you innovate with confidence, while maintaining the highest quality and safety standards for your products.

“With so many different applications, each product requires a tailored assessment to balance performance, compliance, and sustainability. We’re here to work with you to find the right materials and strategies for your unique needs,” says Zietzling.

Ready to dive deeper? Explore our article on sustainable medical polymers, from renewable feedstocks to advanced sterilisation-ready materials.

Which approach fits your roadmap? Contact your local IMCD representative today.

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3 ways to drive innovation for more sustainable medical devices | IMCD Switzerland